When we go to a Burris race, we take as many or more tires with us as if we go to a Maxxis, Vega, Hoosier, open race.
In fact, we take more Burris tires of different tread depths, different profiles, different spring rates - even on a 33A only rule. The good thing is, that without any internal in them, they are not useless afterwards (even if we did not run them.)
With Burris, there are so many different cut profiles that simply aren't available with thin rubber tires.
With Maxxis, most guys are cutting minimally if at all. Scuffing, curing, internal rolling, re-rolling, etc. The flip side of this argument is: What is your time worth at that point?
A quart of prep is approx. 15% of a set of sticker tires and lasts several nights if used properly.
I'd suggest that while prep may actually save a local racer money using a specific set (ex. you can make bite in a tire chemically that should have been done on a lathe), it can also cost you a set (ex. wasted a set with goat or getting them too soft.)
The one set rule does help even the field as far as losses though...you are only going to kill ONE set (worst case scenario.)
Maybe something that was missed, or needs clarified in the original question, is:
Are you trying to be "competitive" or just there to have fun?
HUGE difference in tire costs, no matter what tire rule you throw at it.
There is no easy answer to all of this. It is interesting to see everyone's "solution" to fix karting, similarly to sitting at the local diner @ 5am and hearing all the locals "fix" our country.
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Thanks and God bless,
Brian Carlson
Carlson Racing Engines
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31 years of service to the karting industry
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bcarlson@CarlsonMotorsports.com