sometimes the seat of the pants method makes up for lack of knowledge in the exact measurements. i can tell when the rear tires aren't inflated enough or too much without having a air guage in my pocket, simply by the feel of the kart on the track. i think that racers who run consistently can tell when the engine is sucking too much air or fuel without the jibber-jabber. versus trying to explain with math on everything, can you put it in simple terms on when and where you would draw that line between leaving the jets alone or changing them?
again, i'm trying to learn, not be a smarty pants......but what i'm looking for is a baseline on what i should start with and then what you would consider enough of a change to warrant a change either up or down.
Have you ever heard of, "horsepower correction factors"? Testing an engine on a dyno, without correction factors in the software, gives you nothing but useless numbers. A good dyno will have a built-in barometric pressure gauge and temperature gauge. At the very least, the dyno room should have these two instruments hanging on the wall and the numbers entered, into the software, after each run. Some even have a gauge for humidity, but humidity is such a small factor in calculating corrected horsepower, it can be ignored.
"Simple terms"? What could be more simple than reading an air density gauge and changing jets to match any changes? A 5% change in air density would call for about a 5% change in jet size. Changing the jet from a .038" to a .039" is about a 5% change in area.
You first need to find the best jet at a given air density. This is really easy to do on a dyno. It's a little harder on the track, but still possible. When you find the jet that gives you the best performance, at a given air density, that is your baseline. Anytime the air density goes up or down, you change the jet accordingly. A 1% change in air density, with a starting jet size of .039", would call for a change in the jet size of .0002". Or .0392". Not very practical. Still, that is what the math calls for. Do the math on the area for jet sizes .020" to .040" and you'll see that the smaller the jet, the bigger the
percentage change with an increase, or decrease, in size. For instance; .020" to .021" is a 10.2% change in area. .038" to .039" is a 5.4% change in area. Pi x R squared is the formula. I have a spreadsheet that does the calculations for me.
On the subject of jet sizes; drilling jets is a very crude way of opening them up. As I've said before, fuel is about 700 times denser than air, so the slightest imperfection in a hole can cause a big change in the flow rate. If it was me, and I was racing LTO four cycles, I would be flow testing my jets. And even though reaming jets is better by far than drilling them, I would still check the flow rate. I find it strange that people go to a lot of trouble to flow test carbs and heads but give no attention to the Jets. Or air density. The very best flowing carb, or head, is of little advantage if the mixture is too rich or too lean.